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ÖgeA study on optimization of a wing with fuel sloshing effects(Graduate School, 2022-01-24)In general, sloshing is defined as a phenomenon that corresponds to the free surface elevation in multiphase flows. It is a movement of liquid inside another object. Sloshing has been studied for centuries. The earliest work [48] was carried out in the literature by Euler in 1761 [17]. Lamb [32] theoretically examined sloshing in 1879. Especially with the development of technology, it has become more important. It appears in many different fields such as aviation, automotive, naval, etc. In the aviation industry, it is considered in fuel tanks. Since outcomes of sloshing may cause instability or damage to the structure, it is one of the concerns about aircraft design. To prevent its adverse effect, one of the most popular solutions is adding baffles into the fuel tank. Still, this solution also comes with a disadvantage: an increase in weight. To minimize the effects of added weight, designers optimize the structure by changing its shape, thickness, material, etc. In this study, a NACA 4412 airfoil-shaped composite wing is used and optimized in terms of safety factor and weight. To do so, an initial composite layup is determined from current designs and advice from literature. When the design of the initial system is completed, the system is imported into a transient solver in the Ansys Workbench environment to perform numerical analysis on the time domain. To achieve more realistic cases, the wing with different fuel tank fill levels (25%, 50%, and 75%) is exposed to aerodynamic loads while the aircraft is rolling, yawing, and dutch rolling. The aircraft is assumed to fly with a constant speed of 60 m/s (~120 knots) to apply aerodynamic loads. Resultant force for 60 m/s airspeed is applied onto the wing surface by 1-Way Fluid-Structure Interaction (1-Way FSI) as a distributed pressure. Using this method, only fluid loads are transferred to the structural system, and the effect of wing deformation on the fluid flow field is neglected. Once gravity effects and aerodynamic loads are applied to the wing structure, displacement is defined as the wing is moving 20 deg/s for 3 seconds for all types of movements. On the other hand, fluid properties are described in the Ansys Fluent environment. Fluent defines the fuel level, fluid properties, computational fluid dynamics (CFD) solver, etc. Once both structural and fluid systems are ready, system coupling can perform 2-Way Fluid-Structure Interaction (2-Way FSI). Using this method, fluid loads and structural deformations are transferred simultaneously at each step. In this method, the structural system transfers displacement to the fluid system while the fluid system transfers pressure to the structural system. After nine analyses, the critical case is determined regarding the safety factor. Critical case, in which system has the lowest minimum safety factor, is found as 75% filled fuel tank while aircraft dutch rolling. After the determination of the critical case, the optimization process is started. During the optimization process, 1-Way FSI is used since the computational cost of the 2-Way FSI method is approximately 35 times that of 1-Way FSI. However, taking less time should not be enough to accept 1-Way FSI as a solution method; the deviation of two methods with each other is also investigated. After this investigation, it was found that the variation between the two methods is about 1% in terms of safety factors for our problem. In the light of this information, 1-Way FSI is preferred to apply both sloshing and aerodynamic loads onto the structure to reduce computational time. After method selection, thickness optimization is started. Ansys Workbench creates a design of experiments (DOE) to examine response surface points. Latin Hypercube Sampling Design (LHSD) is preferred as a DOE method since it generates non-collapsing and space-filling points to create a better response surface. After creating the initial response surface using Genetic Aggregation, the optimization process is started using the Multi-Objective Genetic Algorithm (MOGA). Then, optimum values are verified by analyzing the optimum results in Ansys Workbench. When the optimum results are verified, it is realized that there is a notable deviation in results between optimized and verified results. To minimize the variation, refinement points are added to the response surface. This process is kept going until variation comes under 1%. After finding the optimum results, it is noticed that its precision is too high to maintain manufacturability so that it is rounded into 1% of a millimeter. In the end, final thickness values are verified. As a result, optimum values are found. It is found that weight is decreased from 100.64 kg to 94.35 kg, which means a 6.3% gain in terms of weight, while the minimum safety factor of the system is only reduced from 1.56 to 1.54. At the end of the study, it is concluded that a 6.3% reduction in weight would reflect energy saving.
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ÖgeA study on static and dynamic buckling analysis of thin walled composite cylindrical shells(Graduate School, 2022-01-24)Thin-walled structures have many useage in many industries. Examples of these fields include: aircraft, spacecraft and rockets can be given. The reason for the use of thin-walled structures is that they have a high strength weight ratio. In order to define a cylinder as thin-walled, the ratio of radius to thickness must be more than 20, and one of the problems encountered in the use of such structures is the problem of buckling. It is possible to define the buckling as a state of instability in the structure under compressive loads. This state of instability can be seen in the load displacement graph as the curve follows two different paths. The possible behaviors; snap through or bifurcation behavior. Compressive loading that cause buckling; there may be an axial load, torsional load, bending load, external pressure. In addition to these loads, buckling may occur due to temperature change. Within the scope of this thesis, the buckling behavior of thin-walled cylinders under axial compression was examined. The cylinder under the axial load indicates some displacement. When the amount of load applied reaches critical level, the structure moves from one state of equilibrium to another. After some point, the structure shows high displacement behavior and loses stiffness. The amount of load that the structure will carry decreases considerably, but the structure continues to carry loads. The behavior of the structure after this point is called post-buckling behavior. The critical load level for the structure can be determined by using finite elements method. Linear eigenvalue analysis can be performed to determine the static buckling load. However, it should be noted here that eigenvalue-eigenvector analysis can only be used to make an approximate estimate of the buckling load and input the resulting buckling shape into nonlinear analyses as a form of imperfection. In addition, it can be preferred to change parameters and compare them, since they are cheaper than other types of analysis. Since the buckling load is highly affected by the imperfection, nonlinear methods with geometric imperfection should be used to estimate a more precise buckling load. It is not possible to identify geometric imperfection in linear eigenvalue analysis. Therefore, a different type of analysis should be selected in order to add imperfection. For example, an analysis model which includes imperfection can be established with the Riks method as a nonlinear static analysis type. Unlike the Newton-Rapson method, the Riks method is capable of backtracking in curves. Thus, it is suitable for use in buckling analysis. In Riks analysis, it is recommended to add imperfection in contrast to linear eigenvalue analysis. Because if the imperfection is added, the problem will be bifurcation problem instead of limit load problem and sharp turns in the graph can cause divergence in analysis. Another nonlinear method of static phenomena is called quasi-static analysis which is used dynamic solver. The important thing to note here is that the inertial effects should be too small to be neglected in the analysis. For this purpose, kinetic energy and internal energy should be compared at the end of the analysis and kinetic energy should be ensured to be negligible levels besides internal energy. Also, if the event is solved in the actual time length, this analysis will be quite expensive. Therefore, the time must be scaled. In order to scale the time correctly, frequency analysis can be performed first and the analysis time can be determined longer than the period corresponding to the first natural frequency. For three analysis methods mentioned within this study, validation studies were carried out with the examples in the literature. As a result of each type of analysis giving consistent results, the effect of parameters on static buckling load was examined, while linear eigenvalue analysis method was used because it was also sufficient for cheaper analysis method and comparison studies. While displacement-controlled analyses were carried out in the static buckling analyses mentioned, load-controlled analyses were performed in the analyses for the determination of dynamic buckling force. As a result of these analyses, they were evaluated according to different dynamic buckling criteria. There are some of the dynamic buckling criteria; Volmir criterion, Budiansky-Roth criterion, Hoff-Bruce criterion, etc. When Budiansky-Roth criterion is used, the first estimated buckling load is applied to the structure and displacement - time graph is drawn. If a major change in displacement is observed, it can be assumed that the structure is dynamically buckled. For Hoff-Bruce criterion, the speed - displacement graph should be drawn. If this graph is not focused in a single area and is drawn in a scattered way, it is considered that the structure has moved to the unstable area. As in static buckling analyses, dynamic buckling analyses were primarily validated with a sample study in the literature. After the analysis methods, the numerical studies were carried out on the effect of some parameters on the buckling load. First, the effect of the stacking sequence of composite layers on the buckling load was examined. In this context, a comprehensive study was carried out, both from which layer has the greatest effect of changing the angle and which angle has the highest buckling load. In addition, the some angle combinations are obtained in accordance with the angle stacking rules found in the literature. For those stacking sequences, buckling forces are calculated with both finite element analyses and analytically. In addition, comparisons were made with different materials. Here, the buckling load is calculated both for cylinders with different masses of the same thickness and for cylinders with different thicknesses with the same mass. Here, the highest force value for cylinders with the same mass is obtained for a uniform composite. In addition, although the highest buckling force was obtained for steel material in the analysis of cylinders of the same thickness, when we look at the ratio of buckling load to mass, the highest value was obtained for composite material. In addition, the ratio of length to diameter and the effect of thickness were also examined. Here, as the length to diameter ratio increases, the buckling load decreases. As the thickness increases, the buckling load increases with the square of the thickness. In addition to the effect of the length to diameter ratio and the effect of thickness, the loading time and the shape of the loading profile are also known in dynamic buckling analysis. In addition, the critical buckling force is affected by imperfections in the structure, which usually occur during the production of the structure. How sensitive the structures are to the imperfection may vary depending on the different parameters. The imperfection can be divided into three different groups as geometric, material and loading. Cylinders under axial load are particularly affected by geometric imperfection. The geometric imperfection can be defined as how far the structure is from a perfect cylindrical structure. It is possible to determine the specified amount of deviation by different measurement methods. Although it is not possible to measure the amount of imperfection for all structures, an idea can be gained about how much imperfection is expected from the studies found in the literature. Both the change in the buckling load on the measured cylinders and the imperfection effect of the buckling load can be measured by adding the measured amount of imperfection to the buckling load calculations. In cases where the amount of imperfection cannot be measured, the finite element can be included in the analysis model as an eigenvector imperfection obtained from linear buckling analysis and the critical buckling load can be calculated for the imperfect structure using nonlinear analysis methods. In this study, studies were carried out on how imperfection sensitivity changes under both static and dynamic loading with different parameters. These parameters are the the length-to-diameter ratio, the effect of the stacking sequence of the composite layers and the added imperfection shape. The most important result obtained in the study on imperfection sensitivity is that the effect of the imperfection on the buckling load is quite high. Even geometric imperfection equal to thickness can cause the buckling load to drop by up to half.
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ÖgeImplementation of propulsion system integration losses to a supersonic military aircraft conceptual design( 2021-10-07)Military aircraft technologies play an essential role in ensuring combat superiority from the past to the present. That is why the air forces of many countries constantly require the development and procurement of advanced aircraft technologies. A fifth-generation fighter aircraft is expected to have significant technologies such as stealth, low-probability of radar interception, agility with supercruise performance, advanced avionics, and computer systems for command, control, and communications. As the propulsion system is a significant component of an aircraft platform, we focus on propulsion system and airframe integration concepts, especially in addressing integration losses during the early conceptual design phase. The approach is aimed to be appropriate for multidisciplinary design optimization practices. Aircraft with jet engines were first employed during the Second World War, and the technology made a significant change in aviation history. Jet engine aircraft, which replaced propeller aircraft, had better maneuverability and flight performance. However, substituting a propeller engine with a jet engine required a new design approach. At first, engineers suggested that removing the propellers could simplify the integration of the propulsion system. However, with jet engines for fighter aircraft, new problems arose due to the full integration of the propulsion system and the aircraft's fuselage. These problems can be divided into two parts: designing air inlet, air intake integration, nozzle/afterbody design, and jet interaction with the tail. The primary function of the air intake is to supply the necessary air to the engine with the least amount of loss. However, the vast flight envelope of the fighter jets complicates the air intake design. Spillage drag, boundary layer formation, bypass air drag, and air intake internal performance are primary considerations for intake system integration. The design and integration of the nozzle is a challenging engineering problem with the complex structure of the afterbody and the presence of jet and free-flow mix over control surfaces. The primary considerations for the nozzle system are afterbody integration, boat-tail drag, jet flow interaction, engine spacing for twin-engine configuration, and nozzle base drag. Each new generation of aircraft design has become a more challenging engineering problem to meet increasing military performances and operational capabilities. This increase is due to higher Mach speeds without afterburner, increased acceleration capability, high maneuverability, and low visibility. Tradeoff analysis of numerous intake nozzle designs should be carried out to meet all these needs. It is essential to calculate the losses caused by different intakes and nozzles at the conceptual design of aircraft. Since the changes made after the design maturation delay the design calendar or changes needed in a matured design cause high costs, it is crucial to accurately present intake and nozzle losses while constructing the conceptual design of a fighter aircraft. This design exploration process needs to be automated using numerical tools to investigate all possible alternative design solutions simultaneously and efficiently. Therefore, spillage drag, bypass drag, boundary layer losses due to intake design, boat-tail drag, nozzle base drag, and engine spacing losses due to nozzle integration are examined within the scope of this thesis. This study is divided into four main titles. The first section, "Introduction", summarizes previous studies on this topic and presents the classification of aircraft engines. Then the problems encountered while integrating the selected aircraft engine into the fighter aircraft are described under the "Problem Statement". In addition, the difficulties encountered in engine integration are divided into two zones. Problem areas are examined as inlet system and afterbody system. The second main topic, "Background on Propulsion," provides basic information about the propulsion system. Hence, the Brayton cycle is used in aviation engines. The working principle of aircraft engines is described under the Brayton Cycle subtitle. For the design of engines, numbers are used to standardize engine zone naming to present a common understanding. That is why the engine station numbers and the regions are shown before developing the methodology. The critical parameters used in engine performance comparisons are thrust, specific thrust and specific fuel consumption, and they are mathematically described. The Aerodynamics subtitle outlines the essential mathematical formulas to understand the additional drag forces caused by propulsion system integration. During the thesis, ideal gas and isentropic flow assumptions are made for the calculations. Definition of drag encountered in aircraft and engine integration are given because accurate definitions prevent double accounting in the calculation. Calculation results with developed algorithms and assumptions are compared with the previous studies of Boeing company in the validation subtitle. For comparison, a model is created to represent the J79 engine with NPSS. The engine's performance on the aircraft is calculated, and given definitions and algorithms add drag forces to the model. The results are converged to Boeing's data with a 5% error margin. After validation, developed algorithms are tested with 5th generation fighter aircraft F-22 Raptor to see how the validated approach would yield results in the design of next-generation fighter aircraft. Engine design parameters are selected, and the model is developed according to the intake, nozzle, and afterbody design of the F-22 aircraft. A model equivalent to the F-119-PW-100 turbofan engine is modeled with NPSS by using the design parameters of the engine. Additional drag forces calculated with the help of algorithms are included in the engine performance results because the model is produced uninstalled engine performance data. Thus, the net propulsive force is compared with the F-22 Raptor drag force Brandtl for 40000 ft. The results show that the F-22 can fly at an altitude of 40000 ft, with 1.6M, meeting the aircraft requirements. In the thesis, a 2D intake assumption is modeled for losses due to inlet geometry. The effects of the intake capture area, throat area, wedge angle, and duct losses on motor performance are included. However, the modeling does not include a bump intake structure similar to the intake of the F-35 aircraft losses due to 3D effects. CFD can model losses related to the 3D intake structure, and test results and thesis studies can be developed. The circular nozzle, nozzle outlet area, nozzle throat area, and nozzle maximum area are used for modeling. The movement of the nozzle blades is included in the model depending on the boattail angle and base area. The works of McDonald & P. Hughest are used as a reference to represent the 2D-sized nozzle. The method described in this thesis is one way of accounting for installation effects in supersonic aircraft. Additionally, the concept works for aircraft with conventional shock inlets or oblique shock inlets flying at speeds up to 2.5 Mach. The equation implementation in NPSS enables aircraft manufacturers to calculate the influence of installation effects on engine performance. The study reveals the methodology for calculating additional drag caused by an engine-aircraft integration in the conceptual design phase of next-generation fighter aircraft. In this way, the losses caused by the propulsion system can be calculated accurately by the developed approach in projects where aircraft and engine design have not yet matured. If presented, drag definitions are not included during conceptual design causing significant change needs at the design stage where aircraft design evolves. Making changes in the evolved design can bring enormous costs or extend the design calendar.
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ÖgeExperimental investigation of leading edge suction parameter on massively separated flow(Graduate School, 2021-05-10)The study aims to investigate and understand the Leading Edge Suction Parameter (LESP) application on the massively separated flow. The experiment was done by gathering force data from the downstream flat plate and the visualization of the flow structures is done by Digital Particle Image Velocimetry. The experiments are conducted in free surface, closed-circuit, large scale water channel located in Trisonic Laboratory of Istanbul Technical University's Faculty of Aeronautics and Astronautics. The velocity of the tunnel is equal to 0.1 m/s which results in a 10.000 Reynolds Number. During the experiment, the flat plate at the downstream of the gust generator (plat plate) is kept constant angle of attack and the test cases are selecting to show that the LESP parameter that derived from only one force component works for different gust interaction with the flat plate. As already discussed in the literature, the critical LESP parameter depends on only airfoil shape and its ambient Reynolds Number. Also, the critical LESP number is calculated in literature as equal to 0,05 for plat plate at the 10,000 Reynolds Number. We did not perform an experiment to find critical LEPS numbers as our experiment was done with a flat plate on 10,000 Re. A different angle of attack and different gust impingement combination has been shown that the LESP parameter works even in a highly unstable gust environment. Flow structures around the airfoil leading edge are behaving as expected from the LESP theory (leading-edge vortex separation and unification).