Application of Machine Learning for Generic Mill Liner Wear Prediction in Semi-Autogenous Grinding (SAG) Mills

Abstract

This study explores the application of machine learning techniques for predicting generic mill liner wear in semi-autogenous grinding (SAG) mills used in mineral processing. Various models were developed and compared using data from 143 liner measurements across 36 liner cycles from ten different SAG mills. The research initially focused on individual mill modeling, employing simple linear regression, first-order kinetic approach, Multiple Linear Regression (MLR), tree-based methods (Decision Trees, Random Forests, XGBoost), and Multilayer Perceptron (MLP). Results showed that simple linear regression provided sufficient accuracy, with other methods only slightly improving performance. This study then developed a combined model using data from multiple mills. MLR and advanced machine learning techniques were applied for this generic model, with XGBoost emerging as the most successful. In the interpolation scenario involving a mill similar to those in the training data, the XGBoost model achieved a mean absolute percentage error (MAPE) of 5.27%. For the extrapolation scenario, with a mill larger than those in the training set, the MAPE increased slightly to 6.12%. These results demonstrate the potential of machine learning approaches in creating effective generic models for mill liner wear prediction. However, this study also highlights the potential for improving predictive models by incorporating additional key parameters such as liner and ball material properties.