Comparative Properties of HTV Silicone Rubber for Composite Insulators—ATH and Silica Fillers

Abstract

This paper presents a comparative evaluation of high temperature vulcanizing (HTV) silicone rubber consisting of ATH and silica fillers for use as the housing of outdoor composite insulators. Various volume filler fractions (vol%) of alumina trihydrate (ATH) and silica (SiO 2 ) and several median particle sizes are incorporated into HTV silicone rubber and evaluated for erosion and tracking resistances using the inclined-plane tracking and erosion tests (IPT), in accordance with IEC 60587 at several AC test voltages. Test durations, eroded masses, erosion depths, and leakage currents are reported. The dry-band arcing temperatures of the various samples are recorded during the tests. The results show that at 30 vol% filler fractions, ATH filled samples show lower erosion than the corresponding silica filled samples; however, at 15 vol% fraction, the silica filled samples show lower erosion. For most tested conditions, the maximum dry-band temperatures of the silica filled samples are lower than the corresponding ATH filled samples.